When you think about it, just about all the improvements
made to the internal combustion engine in the last hundred years have been
bolt-on items that left the rotating mass -- the pistons, crankshaft and rods
-- unchanged.
Yes, the camshaft moved in some engines from below the
cylinder head to above it. But regardless of the location, the cam still looks
the same and does the same thing: open the valves.
The carburetor has given way to fuel injection; electronic
ignitions have replaced the points and condenser. In other words, nearly all
the components and systems that make the internal combustion engine run have
seen massive improvements that also have improved the engine's efficiency.
But take a crankshaft and rods from an engine made a century
ago and compare them to today's parts, and you won't see much change.
And that's why the variable compression engine debuting next
year in the 2019 Infiniti QX50 is a really a big deal -- a major reworking of
the basic operating principles of the piston-driven internal combustion engine.
That hasn't happened in our lifetime. And, now that we are at the dawn of the
electrification age, it may not happen again.
Infiniti calls its 2.0-liter four-cylinder engine the
VC-Turbo, and its engineering layout is ingenious. An elliptic device attached
to the crankshaft where the rods go changes the distance the pistons travel in
the cylinder by as much as 6 mm, or about a quarter of an inch. That varies the
compression from 8.1 to 14.1. The result is V-6-like performance with
four-cylinder diesel-like fuel economy -- with none of the image baggage or
cost of the diesel.
Look inside a cutaway of the
engine. Nothing works like you think it does. Looking at the moving parts --
and there are a lot more of them in the VC-Turbo -- I was thinking the engine
must lose a lot of power because of parasitic losses or internal friction.
In a regular engine, the major friction points are on the
crankshaft assembly, both ends of the rods and the piston traveling up and down
in the cylinder. In the VC-Turbo, each piston is connected to a multilink
device with a rod on each side, one of which mates to a control shaft. That's the
part the electronic actuator pushes to change the piston travel and thus the
compression. In other words, there are a lot more moving parts. And about 22
pounds more weight than a regular four-cylinder turbo.
But Shinichi Kiga, Nissan's chief powertrain engineer, told
me the VC-Turbo engine creates less friction than a regular engine. The secret:
Nissan engineers moved the crankshaft out from being directly underneath the
pistons' bores and offset it about 15 degrees. That, in combination with the multilink
assembly, eliminates the usual side forces that act on a piston as it travels
in the cylinder. In other words, the piston is pushed and pulled straight and
up down in each cylinder.
Behind the wheel of a test 2019 QX50 with the VC-Turbo
engine, I experienced strong low-speed torque, no perceptible turbo lag and
impressive acceleration all the way up to around 100 mph. But what I really
liked -- and I made sure Kiga knew it -- was the sound of the engine. At wide
open throttle, the VC-Turbo engine sounds glorious as it revs.
Kiga says the multilink variable compression technology
could also be used in a three-cylinder engine to replace a four-cylinder, but
it is not a great fit for V-6 and V-8 engines.
Here's my prediction: This VC-Turbo engine could go down as
one of the most loved ever made by Nissan. It excites the senses with great
sounds. It delights with impressive performance. And it should sip fuel.
In the QX50 compact crossover, the VC-Turbo is replacing a
big V-6. In a lightweight car, the performance and fuel economy would probably
set the standard. And it would be a marvel.
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